The Grand Wagoneer Story; a crazy and costly adventure, version number Two!

Grand Waggie in all its glory!  

So, this is version number Two of the Grand Wagoneer Story!  After I had posted the first blog post, Kathy started reading the post, and she realized that she had a bunch more pictures to add to the story, which of course I did.  Also, after looking at Kathy’s pictures, I realized that I had gotten the order of things wrong.  In the original post, I had indicated that we did the paint first, and then the interior, but in reality it was the other way around.  So, with version number Two, the order has been reversed.  That’s about it; I hope you will find our story amusing and uplifting, but at times sad and full of heartache.  If you are thinking of restoring an old car, or even an old Grand Wagoneer, you may find some wisdom below…

Again, as I find myself writing my blog posts, I listen to soothing Brazilian Bossa Nova, which has become my new go-to background music.  In addition to the perennial favorite Astrud Gilberto, I just found a southern California group called Baila Nova, and if you are interested, you can find them on YouTube.  Kudos to Baila Nova for keeping this wonderful music alive in the 21st century!    

Ok then, so here is the story of our 1990 Jeep Grand Wagoneer, that we lovingly called “Grand Waggie”.  Originally bought for 6,700 dollars, over the course of about five years, we spend some 25,000 dollars in restoration and repairs, before we finally sold the Grand Waggie in the fall of 2023.  During that time, while living in Irvine, I drove the thing for about 1,500 miles per year, mostly back and forth to work (8 miles per day round trip).  Later when we moved to San Clemente, I would take the car down to our local car show South Orange County Cars and Coffee, some 2 miles from our house.  What follows is a story of what it takes to restore an old car in terms of money, time, frustration and heartache.  Even so, our restoration did not attempt to put the Grand Waggie back to its original condition; instead, we just wanted a cool car for Saturday and Sunday drives, and we never suspected that it would cost so much money, and that we would spend so much time fixing up the old thing.  Nevertheless, the Grand Waggie is COOL, and whenever I took the finished car down to Cars and Coffee on Saturdays, I would always get great comments.  However, we finally realized that having a car that was only driven maybe 10 miles per week just didn’t make sense, and we finally sold it, and we were lucky enough that we recouped at least some 85% of what we had invested (not counting the time, of course).  We did a fair amount of work ourselves, like taking out the seats and painting all the frames, and I took off the door skins time and time again, but for the big stuff we relied on local help, which is explained below.  Just so you know, when it comes to general descriptions of the car, I’ve relied on Google and other sources, but our Grand Waggie story is uniquely ours.  So, buckle up your seatbelt, and let’s go for a little cruise in the Grand Waggie in sunny So Cal!      

Our 1990 Jeep Grand Wagooner story began during the Memorial Day holiday in late May 2017, when on a lark, we decided to buy the Grand Waggie after seeing an ad for the car on Craigslist.  We had been looking for a car for Matthew, since he had just gotten his driver’s license, and even though he wasn’t really that interested in the Grand Waggie, I fell in love with the picture on Craigslist, and I just had to have the car! 

 


The Craigslist advertisement for Grand Waggie.

Earlier in 2017, we had lost both of our beloved dogs Sidney and Mckenze, and we needed something to do.  I had also given up playing with our band AlterEgo, right after we lost the dogs, so there were a couple of big voids in my life that needed filling.  Also, ever since we were married in 1982, Kathy and I had talked about getting a Hot Rod, or some other cool car to tinker with, so the Grand Waggie would be it!  So, I called up Gus the owner, and asked him to hold the car, so that we could drive up and pick it up the next day.  Mind you, the car was located in Diamond Springs, some 40 miles east of Sacramento, so the trip from our house in Irvine to Diamond Springs was almost 450 miles one way.  On the way up, we had to stop at the bank and get some cash, then we drove straight up to Sacramento on the 5 freeway, then east to Diamond Springs.  We met up with Gus the owner at a bank, I drove the car for about five minutes, then handed Gus 6,700 dollars in cash, and we got the pink slip!  By now it was almost 6PM, and it would get dark in a couple of hours.  Matthew had decided to accompany us on this crazy trip, and he was scheduled to work the next day.  Since Matthew had to get back to Irvine, we decided to drive straight home.  I drove the Grand Waggie, and Kathy and Matt were in our truck, following behind. 

 
 

Leaving Diamond Springs with myself behind the wheel, and the pink slip in my pocket!

It was a crazy drive home; for some reason, Gus had torn out the headliner, so there was no insulation and it was loud!  Also, on the straight shot down the 5 freeway, the Grand Waggie behaved reasonably well, and I did about 75 MPH.  However, at about midnight, when I hit the Grapevine and started going up the hill to the Tejon pass, the Grand Waggie started “boating” due to its swaying and unresponsive steering.  As I had to slow down to about 55 MPH, the 18-wheelers were passing me on both left and right.  Kathy was following behind, and she thought that I had fallen asleep, that’s how much the Grand Waggie was swaying.  Long and scary story short; we made it home to Irvine at about 2AM, after driving almost 900 miles.  I’m thinking “what have we done”, but when I woke up the next morning and got to see the old Grand Waggie in all its glory, complete with the vanity plate “9O JPWAG” I just loved it!

 
 

Grand Waggie is finally home in Irvine! 

 The Jeep Grand Wagoneer’s history begins in 1963, when the Jeep Wagoneer was introduced.  The Wagoneer was marketed as a sort of luxury 4x4 vehicle, designed as a truck-based station wagon. 

 

1963 advertisement for the “All New Jeep Wagoneer”!  Not much changed between 1963 and 1991, when production was ended.

 The Wagoneer shared its Jeep SJ chassis with the Jeep Gladiator full-size pickup truck.  Alongside the five-door wagon, the Wagoneer was also marketed as three-door wagon (with the third door being the tail-gate), and two-door panel truck.  After 1968, the Wagoneer was sold exclusively as the five-door wagon.  From about 1971 through 1991, the Wagoneer featured simulated woodgrain paneling on the exterior body sides.  Around 1984, the SJ Wagoneer became the Grand Wagoneer, which, with the exception of some plastic face lifts, was pretty much the same vehicle that it was back in 1962.  The SJ Wagoneer was produced for 29 consecutive model years, and what had been a revolutionary vehicle in 1962 had become somewhat of an incongruous dinosaur by the early 1990s.  With its 5,000 lb weight, live front axle, leaf-springs on all four wheels, three-speed automatic (no overdrive, which meant that at freeway speeds, you would be cruising at about 2,700 RPM) transmission, and 1970s AMC 360 cubic inch carburetor V-8 engine (the Grand Wagoneer was the last American car to be equipped with a carburetor), it rarely got over 10 miles per gallon, but I didn’t care, the car was COOL with a capital C!  Also, Kathy and I already owned two other Jeeps, so what’s one more!  Speaking of 10 miles per gallon, the gas gauge in Grand Waggie was funky to say the least. After it reached half tank, it would immediately go to empty, so after half tank it was a gamble.  I got in the habit of filling up the car every hundred miles or so, just to make sure…

Originally, the 1990 Grand Waggie had a price tag of almost $30,000, at a time when the average car cost around $15,000, and you could get a Jeep Wrangler anywhere from about $10,000 to $16,000 for the Laredo trim level, or you could buy a Toyota Land Cruiser for about $22,000.  So, this was an expensive car, for sure!  Now, when I read some of the ads on Craigslist or Google, some people even go as far as calling the Grand Wagoneer the American Rolls Royce, which, as a former owner, I can guarantee that the Grand Wagoneer is not, especially when it comes to the suspension!       

 

The original window-sticker from the Grand Waggie.  The list price was a whopping $29,140.00, at a time when the average car cost around $15,000, and you could get a Jeep Wrangler anywhere from about $10,000 to $16,000 for the Laredo trim level, or you could buy a Toyota Land Cruiser for about $22,000.  As per the window-sticker, Grand Waggie had originally been a maroon “Black Cherry” color, but had been repainted a GM Sunset Orange, which is the color that we kept when we had it repainted again.  Don’t trust the Gas Milage Information; I never got any better than 10 miles per gallon!

 Also, surprisingly, over the years the Jeep Grand Wagoneer has become a cult car, due to its status as the first luxury Sport Utility Vehicle.  Due to its four-wheel drive, the Grand Wagoneer offered a blend of rugged off-road capability with upscale amenities like (fake) wood paneling and leather seats.  Its iconic and unchanging design (much of the sheet metal from 1963 was still part of my 1990 Grand Waggie), coupled with its status as a symbol of the American upper class, has contributed to its unique image.  Additionally, its identity as a “dying breed” of a carbureted, old-school vehicle that offered comfort and grace, rather than just economy (for sure, I never got better than 10 miles per gallon), has further cemented its cult status.  Crazy (and I realize that I use crazy a lot when I describe “features” of the Grand Wagoneer), the Grand Wagoneer is only equipped with a 20-gallon tank, which means that you probably need to stop for a fill-up every 175 miles or so, just to be safe.  Apparently, Hipsters really love the Grand Wagoneer, and being featured in the hit TV series “Breaking Bad” has furthered its cult status.  And here is the really crazy thing; a low-milage (less than 100,000 miles), rust-free Grand Wagoneer in excellent condition sporting a rare color (like the baby blue) can fetch upwards of $120,000; for example, you can check out https://grandwagoneerbyclassicgentleman.com/inventory/?status=for-sale.  However, it is not unusual to see run-of-the-mill cars with 100,000+ on the odometer and in fair condition selling for $50,000 - $80,000, which is CRAZY!!!!!  It must be the hood ornament!  Anyway, when we owned the Grand Waggie, we were certainly part of the cult; otherwise, why would we have spent soooo much time and soooo much money on a car that we pretty much never drove!  Gotta be the COOL FACTOR!  Keep in mind that the Grand Wagoneer was not produced in great numbers; from the time that Chrysler bought AMC in 1988 (considered by many to be the golden years of the Grand Wagoneer), these are the production numbers (https://www.wagoneerworld.com/by_year.php):

1988 Grand Wagoneer, 14,117 produced

1989 Grand Wagoneer, 10,159 produced

1990 Grand Wagoneer, 6,449 produced

1991 (last year of production) Grand Wagoneer, 4,253 produced

Compare that with 1978, when AMC produced some 28,871 Grand Wagoneers, you can see that by the late 1980s, the popularity of the old Grand Wagoneer had vaned.  Also, if one were to compare the Grand Wagoneer to the Honda Accord (a poor comparison indeed), where the Honda Accord sales numbers from its debut in 1976 runs upwards of 12,7 million vehicles sold, the Grand Wagoneer was always a niche vehicle.            

When we bought the Grand Waggie, it was already 27 years old, and it had 135,000 miles on the odometer.  Not a lot of miles for such an old car, but Grand Waggie had not lived a pampered life (like it would after we bought it); instead, one could argue that Grand Waggie had been used as it should, since, after all, it is a four-wheel drive vehicle, and it is supposed to be used, not pampered like some Porsche 911.  Bless old Gus; he was a duck hunter, and it appeared that he had used Grand Waggie to tow his duck hunting boat, because when we tore out the old carpeting in the back, the cardboard underlayment was completely destroyed by water damage, so I think he had backed the whole rear end of Grand Waggie right into the water.  To Gus, Grand Waggie was just another truck, and so be it. 

 

Since Gus had torn out the old headliner, I insulated the inside of the roof with adhesive insulation before installing the new headliner. 

 

 

The baggage compartment carpet cardboard underlayment, completely water damaged and rotten.  This is the bottom view, the parts that go against the sheet metal. I used this underlayment as a template when I cut the ¼” plywood replacement to size. 

 

 

The baggage compartment carpet cardboard underlayment, completely water damaged and rotten.  This is the top view, which shows years and years of neglect.  No wonder the interior stank!   

 

 


The rear baggage compartment cardboard side panel.  This one can be opened, to get to the floor jack.  Completely rotten and destroyed.  Again, I used this as a template when ¼” plywood replacement to size.   

 

 

The other side cardboard panel for the baggage compartment.  Disgusting! 

When we first got it, I drove the Grand Waggie around for a couple of weeks, until it dawned on me that I would need to smog the car pretty soon.  I had found a smog certificate in the glove box from 1997, which appeared to be the last time the car had been smogged.  I called up Gus, and I asked “I saw the 1997 smog certificate in the glove box, but what was the last time you got the Grand Waggie smogged?”  He said “1997!  I live in Plumas County, CA, and due to its sparce population, in Plumas County the first smog is the lifetime smog.”  Dang; I took the Grand Waggie to a smog place close to our house, and if course it didn’t pass smog.  Then I took it over to our usual mechanic to give us a hand with the smog, and he said “Sorry, I don’t work on cars that are older than 2000.”  So, just by chance, I called up Santa Ana Smog Repair, on 123 South McClay in Santa Ana, and this was the first time I talked to Jerry, the owner.  Ever since then, Jerry has become my go-to mechanic for all our vehicles, since he is both reasonable and honest, and he was the only one that could fix (time and time again) the Grand Waggie, but much more on that story later!  BTW, Santa Ana Smog is a STAR Station and a licensed State of California Smog Check Station, and he can smog pretty much any vehicle, and he will work on any car, any year.       

So, sometime in June of 2017, I took the Grand Waggie over to Jerry at Santa Ana Smog, and he, after putting on a new catalytic converter, was able to smog the car.  He also did some other repairs, like new rubber brake lines, something that was sorely needed. 

Funny, right after we bought Grand Waggie, I found an ad for a Grand Wagoneer part-out up in Rialto.  We drove the 50 miles up to Rialto (in the newer truck, not in Grand Waggie), and from the part-out Grand Wagoneer we picked up the head liner and the roof rack, among other little knick-knacks.  In our ignorance, since we had found a part-out pretty much right away, we thought that Grand Wagoneers would come up for scrap and part-out all the time.  Not so, that was pretty much the only time we found a Grand Wagoneer for part-out, and used parts are really hard to come by, and they are expensive!  I few years later I did find a Grand Wagoneer at a scrap yard, but the poor thing was is such bad shape that I couldn’t really find much of use (except the rear wiper motor; those things are about as rare as Unobtanium!).  

I think the first time (but not the last time) that Grand Waggie was towed was in the summer of 2017.  It had stalled out (and this may have been the first time it stalled, but certainly not the last time) somewhere on Irvine Center Drive, a pretty busy street.  I think we had Grand Waggie towed up to Santa Ana Smog, and they replaced the distributor, but my memory is a bit fuzzy.  Nevertheless, towed it was, and it is a good thing we have Triple A road-side assistance!

 

Grand Waggie being towed on Irvine Center Boulevard. 

When I had bought the car from Gus, I asked him “does it leak from anywhere?”, and he said “Nooooo”.  Well, as I started driving Grand Waggie to work, I realized that I was leaving a good size oil stain behind, and I figured out that I needed to fix whatever oil leak that was responsible for the oil stain.  I took the Grand Waggie back to Jerry, to diagnose the leak, and after his diagnosis, I asked Jerry, “where does it leak?”.  He said, “from everywhere”, and that’s when I realized that the old car really needed some TLC.  So, I asked “what shall we do?”, and he said, “we will start to take the engine and transmission out, and then we will go from there.”  So, Jerry and his guys ended up rebuilding the old 360 engine, transmission and carburetor, and also re-sealed the transfer case.  In retrospect, I should have just replaced the old 360 engine with something newer like a Chevy LS-1, with a four-speed transmission, but at the time I just didn’t know what to do, except for having the old stuff rebuilt.  Next time I’ll just replace the engine (BTW, there will be no “next time”; I’ve learned my lesson never to buy an old car again, however cool!). 

 

The old rebuilt AMC 360 V-8, complete with new electronic ignition.  What you can’t see is the Howel fuel injection we put in to replace the old carburetor.  I spent quite a bit of time under that hood trying to fix something or other.      

Now, after the engine was rebuilt, the overheating started.  When I drove the car down from Diamond Springs, the engine ran cool as a cucumber, and the temperature never got much higher than just above the blue bottom indicator.  However, as soon as I got the car back from Jerry, it ran really hot.  I tried everything; replacing the fan clutch, replacing all the hoses including the spring-loaded bottom hose (which was new-old stock from 1997 that I found at a dealership in Arkansas), flushing out the whole cooling system, removing the air conditioning condenser to increase the air flow, and getting a new radiator cap.  Also, depending on who I talked to, the problem was either a clogged cooling system, or a problem with the rebuild itself.  I spend a lot of time reading forums, to no avail.  However, after some time I found a forum post that said something like “for the old 360 engine, due to the engine block composition, it will take about 2,000 miles of break-in before it starts to run cool again.”  So, lo and behold, two things happened; I replaced the old copper/brass radiator with an aluminum radiator, and as soon as I passed about 2,000 miles of driving since the rebuild, the engine started to run cool as a cucumber, and it never overheated again!

 

Nice and shiny new aluminum radiator.  I had to drill a couple of holes to make it fit, but fit it did! 

 (In Jerry’s defense, when he and his guys rebuilt the 3.8 Liter V-6 in my son’s 2002 Firebird in June of 2025, there were no problems.  After the rebuild, the old 3.8 Liter ran cool since day one, and there are no leaks, which speaks to the peculiar nature of the old AMC 360 engine.)

So, after we had the engine and transmission rebuilt, and the car was running reasonably well, we were on to the cosmetics.  After I started driving the old Grand Waggie, I realized that if you are a young guy, cool and good looking (like my son Matthew), you can drive pretty much any old classic car, regardless of the condition.  However, if you are an old dude (like me), and you want to drive a classic car, it gotta look sharp and crisp, otherwise you will just look like some old pathetic dude, driving an old pathetic car.  Cosmetically, the Grand Waggie needed everything; new paint, a new interior, new wood grain and new tires.  So, when you are restoring an old car, you gotta make some decisions; are you going to do the exterior paint first and then the interior (and risking the new paint getting chipped when they tear out the seats), or are you going to do the interior first, and risking paint splatter on the new interior?  I don’t know the right answer, and it will probably depend on who you ask. 

Neverthelss, we decided to do the interior first.  We had already tried to clean the original carpeting, but it was way too damaged and disgusting to be saved.  Also, the inside of Grand Waggie had a funky, musty smell, so by replacing all the old carpeting and upholstery, at least some of the old smell went away. 

 

The old baggage compartment plush carpeting being dried in the sun.  No matter how we tried to clean the pieces, they never looked good, so we replaced all of it.  

 

 

One of the carpet side pieces, destroyed by water damage and neglect.  Crazy thing is that Grand Wagonner purists will pay top dollar for the original plush carpeting!   

 I had already replaced the water damaged cardboard carpet backing in the back of the car with ¼” plywood, so at least we had some solid backing for new carpeting, and we had already replaced the headliner.  When we first bought Grand Waggie, Gus had put on some weird hunting-related seat covers, to make the interior a bit more spiffy.  However, the seat covers were just hiding the wear and neglect.

 

Weird old seat covers; all of it had to be replaced. 

   

 

The front drivers’ seat and the armrest.  Both had been completely worn down, and all of it had to be replaced.  

 We had the interior reupholstered by A and G Upholstery on 1315 East St Andrew Place, in Santa Ana, CA.  They also put down new carpeting, something the Grand Waggie needed bad, since the old car smell was impossible to wash out.  Kathy had bought the last six yards of the original OEM corduroy upholstery, and the guys at A and G used that for the seats, both front and rear.  They did such a great job; I would recommend them to anybody who is thinking of reupholstering cars and / or furniture.   

 

The reupholstered front seats. 

       

 

The reupholstered rear bench exposed. 

 Kathy, besides being really accomplished at a bunch of things (like fine art, budgeting, bringing up three great kids and cooking, to name a few), is also an artist with fabric and a sewing machine.  Over the years, she has made a bunch of stuff, including her sister’s wedding dress!  After we got the interior all done up, Kathy decided to make custom car seat covers, to protect the reupholstered seats.  She chose a cool hipster-like plaid, and she spent two weeks doing nothing but measuring, cutting and sewing, but after everything was done, it came out really, really nice, and the covers fit really, really tight.

 

Kathy’s custom car seat covers that she made. 

 

 

Kathy’s custom car seat covers fit like a glove.  The headrests were especially tricky, and Kathy spent a lot of time running back and forth between the car and her sewing machine. 

 

 

The rear bench seat covers installed, soooo nice! 

  

 

Kathy’s custom car seat cover for the rear bench.  In the back you can see the tailgate cover that was also re-carpeted.  Also, the plastic piece that goes on top of the tailgate was cracked in four pieces.  I repaired it  with a 36” ruler and epoxy, and painted it didn’t look half bad.  By the way, that particular piece is impossible to find.    

 The Grand Waggie lived outside, since our garage was taken up with our other two Jeeps, so after a while, Kathy realized that her custom seat covers were being bleached by the sun, and the plaid was starting to fade.  Fear not; she decided to make seat covers for the seat covers!  She chose a really cool fabric that I loved, a geometric multi-colored pattern, and the cover-covers kinda draped over the plaid car seat covers, for an ultra-cool hipster look.

 

Kathy’s car seat covers for the front car seat covers.   

 

 

Kathy’s car seat covers for the car seat covers for the rear bench.  She also made two matching pillows made from the original corduroy upholstery fabric. 

 After we had the interior redone, it was time to get Grand Waggie a new paint job.  We had the car repainted by Maaco on 2014 Harbor Boulevard in Costa Mesa, CA.  Now, a lot of you will probably scoff at having Maaco repaint a classic car, but keep in mind that the Grand Waggie had been repainted before, going from the maroon Black Cherry to a General Motors Sunset Orange (which I really liked), so the Grand Waggie was far from original anyway, and Maaco did a surprisingly good job.  I had removed most of the trim and the lights before, so they could just spray away.  In addition to the spray, they also installed re-chromed straight bumpers, and I installed new exterior weather stripping on the doors and tailgate around the windows.

 

Grand Waggie in the paint shop having the right rear quarter panel straightened out.       

 

 

Grand Waggie in the paint shop with the tail gate open; inside are the refurbished and straightened bumpers.  We had the whole tail gate pained, to match the rest of the car.    

  

 

Grand Waggie in the paint shop with the tailgate closed.  You can see how the wood grain on the tail gate is almost completely faded.  This is usually a sign that a Grand Wagoneer has spent a lot of time outside, especially in the sun. 

 

 

Grand Waggie in the paint shop.  I’m apparently inspecting something or other… 

 

 

Grand Waggie in the paint shop having the hood straightened out and ready for paint. 

 

 

Grand Waggie getting ready for paint.  I had removed all the door skins, so that as much of the doors could be painted.  The door skins were always a pain to take off and put back on… 

 

 

Look at that shiny, straight hood with its hood ornament!  How could one not love that car! 

 Working on the Grand Waggie, we very quickly got to know the main suppliers of full-size Jeep aftermarket parts; BJs Offroad (www.bjsoffroad.com) and Team Grand Wagoneer (www.teamgrandwagoneer.com).  If by chance you are thinking of buying a Grand Wagoneer as a project (and maybe after reading this post you may change your mind), those are the two sources that we ordered parts from all the time. 

We also had the suspension worked on; over the years, the rear leaf springs usually start to sag, which gives the old Grand Wagoneers their usual “Wag Sag”.  We took the Grand Waggie to Orange County Offroad and Auto Repair at 17871 Sampson Lane in Huntington Beach.  Pete the owner and his crew came highly recommended for offroad suspension work, and they re-arched all four leaf springs, and also installed all new Bilstein shocks, and a new steering dampener (which did help a little bit with the “boating”).  After that, the Grand Waggie had its original stance back, with an almost horizontal roofline.  However, after we had the suspension worked on, it was as stiff as can be, and the crazy idea that the Grand Wagoneer is the American Rolls Royce was again proven to be entirely wrong!  After all, Grand Wagoneer is a Jeep, with all its utilitarian history deeply embedded in its DNA.

Since Grand Waggie had aftermarket chrome wheels, as opposed to the original alloy wheels, I was looking at Craig’s List for some original wheels.  We fund a set of four original wheels down in San Diego, and we drove down and picked up the wheels.  The seller was a nice old dude, and he told us that he loved his Grand Wagoneer, but it had gotten totaled in an accident, and he just had some old parts left, like the old wheels.  He also told us about the only time he got 15 miles to the gallon, when he drove his Grand Wagoneer down from Denver, Colorado down to San Diego.  No wonder; Denver, the Mile High City, sits at exactly 5,280 feet in the sky, so he was going downhill the whole time!  The wheels had seen plenty of miles, but since we had been watching YouTube videos of people restoring old wheels with nothing but Bar Keeper’s Friend and old toothbrushes, we thought we could do the same, no problem!  We had bought a Dremel rotary tool to help with the polishing, and armed with the Dremel, fine grit sandpaper and plenty of Ajax, on a Saturday we set out to refinish the old Grand Wagoneer wheels.  We cleaned, scrubbed, rubbed, sanded and dremeled, all to no avail.  Turns out the alloy that was used in the Grand Wagoneer wheels were about as hard as diamond, and nothing would touch them.  We realized that there is a reason why wheel restoration is a business, as opposed to a simple DIY project.  After four hours of fruitless labor, we called it a day, and put the old wheels back on the side of the house, where they stayed until we finally sold them as part of the Grand Waggie sale. 

 

Four original Grand Wagoneer wheels we bought on Craig’s List.  They had seen plenty of miles, and in our ignorance, we thought we could refinish them ourselves. 

Even with all of the repairs that we had done, I continued to have problems with the Grand Waggie, especially its intermittent stalling problem (which is not unusual for old Grand Wagoneers). 

 

Grand Waggie being towed again; I think this time it was because the ignition switch got stuck, and I couldn’t turn the car off.  I had to disconnect three of the spark plug wires before it finally turned off.  Back to Santa Ana smog it went for a new ignition switch!  By this time we had put on new woodgrain on the tail gate.    

In an attempt to fix the problem, which I (erroneously, as it turned out) attributed to the carburetor and the crazy emissions equipment, I also had Orange County Offroad and Auto Repair install a Howell fuel injection kit, which, if nothing else, got rid of a whole bunch of unneeded emissions stuff.  Also, by installing fuel injection, it was now a lot easier to pass the California smog inspection, which is oftentimes the last nail in the coffin for old Grand Wagoneers. 

 

The Howell fuel injection sticker. 

 Even after we had done the fuel injection conversion, I continued to have stalling and rough running problems.  Now I thought electrical (at least I was on the right track), so I had Jerry and his guys at Santa Ana Smog install a new alternator, to no avail.  One early evening when driving back from Jerry’s place, it started to run really rough, and I turned around to bring it back to Santa Ana Smog.  On the way back, the hose from the brake vacuum that runs the power brakes fell off, and I pretty much lost all my brakes.  Of all the low points with the Grand Waggie, this was probably it, and at that point, I was ready to push the old thing off a cliff.  I was able to limp back to Jerry’s place without power breaks, and I just parked the Grand Waggie in Jerry’s parking lot.  Nevertheless, a couple of days later, Jerry and his guys had fixed whatever was causing the Grand Waggie to run rough, and they had re-attached the brake hose, so at least I had my power breaks back.     

Sometime later, I took it back to Pete at Orange County Offroad, and they flushed out the fuel system.  Guess what, the Grand Waggie kept stalling, which made driving the thing less than enjoyable, and more of a nail-biting exercise. 

And back to Santa Ana Smog the Grand Waggie went, for yet more work on the fuel system.  Now it was August 2020, and I had just had my Rezum prostate procedure (for that story you can check out my post “The Prostate Saga…”), with a Foley catheter up my bladder, and a urine bag strapped to my leg.  The day after the procedure, Jerry called me back and told me that the Grand Waggie was ready to be picked up, so up to Santa Ana we went.  I didn’t drive the Grand Waggie for more than a couple of miles before it started to backfire, and it was belching black smoke.  So, again, back to Santa Ana Smog, for yet more diagnostics.  This time, mainly due to the difficulty in getting parts during the Covid 19 pandemic, the Grand Waggie sat at Jerry’s place for over a year.  During this time I didn’t miss it, since all the problems had soured me on owning an old car, however much we had spent in order to bring it back to a reliable condition.  Finally, Jerry and his guys were able to diagnose the real problem, which turned out to be electrical.  Grand Waggie needed a whole new wiring harness, which, after two attempts (the first wiring harness that Jerry had ordered didn’t fit), Jerry and his guys installed.

Well, in October 2021, right as we were moving down to San Clemente, Jerry once again called me to let me know that ye old Grand Waggie was ready, and this time he was right.  With the new wiring harness installed, I didn’t have any more problems with the car, and, even though I never took it on the freeway or any long trips, now it finally started up every time, and no more stalling.  Even so, I very seldom drove the Grand Waggie more than 10-20 miles per week, either around San Clemente to keep the battery charged, or going down to Cars and Coffee on Saturdays to show off the old car.  Nevertheless, since October of 2021, all through 2022 and in to 2023, the Grand Waggie ran just fine, and I never had any more problems (at least not until I was ready to sell Grand Waggie, but more on that later). 

One of the last things that Kathy and I did was the re-application of the (fake) woodgrain on the sides of the car.  If you look at the picture of Grand Waggie, there are a total of nine (9) fairly large parts of the car that have wood grain; both fenders, front and back doors, two rear quarter panels, and the rear tailgate.  More often than not, if one wants top dollar for a used Grand Wagoneer, the woodgrain needs to be in pristine condition, which was certainly not the case with Grand Waggie.  If a Grand Wagoneer is parked outside, especially in sunny California, over time the woodgrain will start to fade and crack, and it will start to look crappy. 

 

The old woodgrain on the driver’s side fender and door.  You can see how the woodgrain has faded where the sheet metal is creased.  It was finally time to tackle the woodgrain… 

That was the case with Grand Waggie, and finally we decided to do something about it.   BJs Offroad sells a woodgrain package, which consists of die-cut pieces of the adhesive-backed plastic woodgrain, which can either be used to replace the existing woodgrain (and removing the old woodgrain is a bear) or simply put over the existing woodgrain.  We chose the latter, since we were just looking to make Grand Waggie look a little better, especially looking at the car from six feet.  Kathy was tasked with putting on the large pieces of woodgrain, which kinda resembles large sheets of adhesive shelf liner.  Not an easy task; we found some YouTube videos to watch, but in the end we just started.  Armed with squirt bottles with soapy water and spatulas to smooth out the woodgrain, after about 10 hours total, we had applied the new woodgrain, and cut it to conform to the contour.  Keep in mind that we put the new woodgrain over the old woodgrain, so looking up close you could still see where the old cracked woodgrain underneath, but from six feet it looked pretty darn good, and it was certainly a great improvement, which was reflected in the positive comments I got from folks at Cars and Coffee. 

One of my favorite pictures of Matt, Little John, myself and our cars at Cars and Coffee in San Clemente.  Matthew's 2002 Firebird Convertible is to the right.  

Here I am at South Orange Cars and Coffee in San Clemente complete with grandchild!  Grand Waggie in the background.    

My son Matthew, little John and myself at South Orange County Cars and Coffee down in San Clemente.  What a beautiful day!  

Little John and myself in the Grand Waggie, showing off.  BTW, he never rode in the Grand Waggie; whenever we take little John somewhere he is safely strapped into his car seat, in the backseat of our truck! 


Nevertheless, in the fall of 2023 we decided to put up Grand Waggie for sale.  We had other things to spend our money on (like a new roof), and since the parking situation in our neighborhood is sometimes difficult, coupled with the fact that Grand Waggie was only driven some 10-20 miles per week, it didn’t make (financial) sense to keep it.  So, I put up an ad on trusted old Craigslist, and here is the ad:

 

The Grand Waggie is up for sale, complete with the newly applied woodgrain and brand new tires.  It probably never looked better or ran better than the day we sold it! 

 

 

The back of ye old Grand Waggie.  In order to roll down the rear window, you had to push on the left side of the tailgate and turn the key.  The rear wiper was just really a prop, since I never hooked up the motor, but in So Cal you really don’t need a rear wiper, especially for a car like Grand Waggie that was only driven when the sun was out! 

 

 

The front of Grand Waggie, with its plastic grill, and cool hood ornament.  I had to remove the plastic grill many times, and behind the grill, the 1962 sheet metal was unchanged.  If it ain’t broke, don’t fix it!

Restored 1990 Jeep Grand Wagoneer, 4x4, 140,000 miles.  Rust-free California car.  Rebuilt 360 engine and transmission, fuel injection, new paint, new interior.  The ultimate Retro vehicle.  Comes with four original Waggie wheels and a storage crate full of smog stuff that was pulled off when the fuel injection was installed (smog pump, carburetor, etc.), and the original window sticker.  This could be your daily driver, as long as you don’t mind paying for gas.  Note; NO AC.         

Mechanical Upgrades:

Engine and Transmission rebuilt at 135,000 miles

Transfer case re-sealed at 135,000 miles

Howell fuel injection (passes smog every time)

New wiring harness (starts every time, no stalling)

New electronic distributor

New aluminum radiator (runs cool as a cucumber)

New alternator

New battery

New hoses

New fan clutch

New muffler

Fuel tank and fuel lines inspected and replaced as needed

Leaf springs re-arched to cure the “Wag Sag”

New Bilstein shocks and new Bilstein steering damper

New rubber brake lines, rebuilt rear brakes

New tires

Exterior Upgrades:

New paint (GM sunset orange)

New straight re-chromed bumpers front and rear

New vinyl wood

New exterior weather stripping on the doors and tailgate

Interior Upgrades:

Front and rear seats and armrest re-upholstered with vinyl and OEM corduroy inserts

Custom plaid seat covers

Custom seat covers for the seat covers (yes it is true)

New carpeting

New headliner

New interior ¼” plywood panels in the back

New plastic tailgate interior panel

New plastic kick plates up front

Pretty much every screw replaced with stainless steel screws”

So, with the ad up on Craigslist, we actually got some real interest, and not long after the ad was posted, I got a call from Scott, who eventually bought Grand Waggie.  Scott is a young guy, and he is a true Jeep enthusiast, and he really loved Grand Waggie.  On a Saturday in the fall of 2023, we met up at the San Clemente Outlets, just a couple of miles from our house.  Scott showed up with his parents, and they were all really nice.  Scott drove Grand Waggie down Pacific Coast Highway for a couple of miles, and as luck would have it, he fell in love with Grand Waggie, right there and then.  I had prepared a folder with all of the receipts that Kathy had collected which chronicled everything that we had done to the car, along with the original two-volume repair manual that we had got from Gus in 2017.  We settled on a price, and I told him that I would get Grand Waggie smogged the following Monday.  On Monday, I drove Grand Waggie from San Clemente up to Jerry at Santa Ana Smog.  As usual, I didn’t take the freeway; instead, I took the long way up Moulton Parkway, since one of my fears with Grand Waggie was breaking down on the freeway.  I got to Jerry, and he told me that his smog equipment needed calibration and that it was temporarily out of service.  He told me to come back later in the week, and I started heading home.  Some two miles away from Santa Ana Smog, Grand Waggie started losing power, and it felt like the poor old thing was only running on 7 cylinders.  Going uphill was a struggle, and the irony was that Grand Waggie had been running great since the fall of 2021, and now two years later, just before we were about to sell it, something else goes wrong!

I limped back to San Clemente, and on PCH I decided to check with one of the local smog and repair shops, to see if they could diagnose the problem, and maybe even smog Grand Waggie.  I talked to the owner, and he told me that a) he didn’t work on old cars like a 1990 Grand Wagoneer because it was very difficult to get good parts, and b) his smog equipment that was need to smog a car like a four-wheel drive Grand Waggie had been down for six weeks!  However, he told me that he had a buddy up in San Juan Capistrano that had smog equipment that could work for Grand Waggie.  I drove up to the place in San Juan, which looked more like a little scrap yard than a repair place, and the only person around was the owner.  I dropped off Grand Waggie, and he told me he would call me back the next day.  When he called me on Tuesday, he told me that the problem was missing vacuum hoses, something that had been removed when the fuel injection had been installed.  So, having realized that this place was not right for Grand Waggie, I called a tow truck (again) to have Grand Waggie towed up to Jerry at Santa Ana smog, so he could take a look. 

 

Grand Waggie being towed again… 

 Fortunately, the problem was just a broken spark plug, which explained why it felt that Grand Waggie was only running on 7 cylinders (I have never heard of a broken spark plug, but this is a Grand Wagoneer after all, so one should not be surprised).  Also, his smog equipment was up and running, and some $500 later, Grand Waggie had 8 new spark plugs, and I had a fresh, passing smog certificate in my hand!

I texted my new best buddy Scott with the smog certificate, and we agreed on meeting down in San Clemente on Saturday to seal the deal.  On Friday, we washed Grand Waggie for the last time, and since Scott lived in Ranco Cucamonga (some 65 miles from San Clemente) I made sure that the gas tank was full.  The transaction was surprisingly easy; we both had accounts at a local bank, so we just did a mutual money transfer from their account to ours, and the pink slip was Scotts!  Ironically, after Grand Waggie had its mini tune-up with the new spark plugs, it probably ran better than ever, and I felt confident that Scott had gotten a reasonably good deal.  I really hope that he continues to enjoy Grand Waggie! 

 
 

Grand Waggie being sold; we took a few pictures to memorialize the occasion. 

 

 

Grand Waggies last day with the Lindwalls as being its caretakers.  Despite all the time, money and heartache, it is a COOL CAR!!!!! 

 

 

Grand Waggie leaving Marblehead for the last time, on its way to its new caretaker young Scott, who loves Jeeps!  A little bittersweet for me, but not that much…    

 In retrospect, we probably never should have bought old Grand Waggie, but we were both ignorant and naïve when it came to owning an old classic car.  In the end, it would have been cheaper to just buy a new cool car, maybe like a Ford Mustang GT (it may still happen), or some other new American muscle car.  In addition to being cheaper in the long run, a new car would have afforded a much more relaxed driving experience, as opposed to the nerve wracking, nail biting experience of driving Grand Waggie, when I would constantly be looking at the gas gauge or the temperature gauge, and also wondering what the next breakdown would be.  I also realized that I really don’t enjoy working on old cars, especially if you spend hours trying to fix something, only to realize that the problem still exists.  So, if you are reading this, and maybe contemplating buying an old classic car, or maybe a hot rod or some other exotic creature on four wheels, my suggestion would be to think really hard if you have a) the time and/or the interest to be constantly fiddling with an old car, and b) do you have the money for the repairs?  Good Luck!

 

To remember Grand Waggie, Kathy made a pillow made from the left-over OEM corduroy seat fabric.  Given the nature of automotive fabric, this pillow will probably last forever, as long as it is taken care of! 


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